west system epoxy concrete

Post-curing can help to complete the epoxy mixture’s cross-linking and boost the epoxy’s physical properties even after a week or two of cold temperatures. Epoxy brands vary widely in their formulations, quality of raw materials, and suitability for marine environments. A concrete patch is good if the earth doesn't continue to move. This is why Gougeon Brothers, Inc., maintains highly qualified in-house chemists, testing facilities, and formulation equipment. A leader in epoxy flooring for Sacramento and Northern California, West Coast Epoxy is ready to provide a personalized application of epoxy concrete coatings, concrete stains or concrete polishing for your home, business or industrial site. CAUTION! 2 Basicbarriercoating WEST SYSTEM epoxy is a structural coating. In bonding applications, the thicker epoxy will not wet out or penetrate porous surfaces as well and may result in an unreliable bond. Florock is an industry-leading epoxy and resinous floor finishes manufacturer. Warm epoxy resin and hardener before using it. For a given volume of resin and hardener, a smaller diameter mixing pot will improve the chemical activity because the limited surface area will not dissipate heat produced by the chemical reaction. Ambient temperature has a profound effect on the working or handling properties of uncured epoxy as well as its rate and degree of cure. 2 Basicbarriercoating WEST SYSTEM epoxy is a structural coating. Second, the epoxy is much harder to apply. Based in Windermere we work all over the North West, including Manchester and Cheshire. Use a mixing stick shaped to reach the corners of the pot. West Coast Custom Concrete Coatings, Inc. | CSLB# 1026334 Prepare the surface as necessary for good adhesion. If you are unable to warm the resin and hardener, allow the mixture to stand in the pot for several minutes before using it. We are an employee-own, family run organization that has maintained our performance-driven development of marine epoxies since the company was founded in 1969 . Estimating Epoxy Coverage for Fabric Application, Fiberglass Boat Repair & Maintenance (pdf), Common Mistakes in Fiberglass Repair (Webinar), The Gougeon Brothers On Boat Construction book, Health Effects from Overexposure to Epoxy, Call from outside the U.S.A. 1-989-684-7286, fine marine chandleries and hardware stores. As a general rule, double the cure time for every 18°F drop in temperature. Additionally, our materials testing lab evaluates qualified samples for hardness, tensile strength, tensile elongation, tensile modulus, flexural strength, flexural modulus, heat deflection temperature, impact resistance, and moisture exclusion effectiveness. Outdoors, building a plastic tent to trap solar heat can easily boost the temperature enough for post-cure even during cool weather. The blush feels like a waxy film on the surface of the cured epoxy. If the bonding area cannot be heated, allow the surface and the surrounding area to come up to air temperature before applying epoxy. Cold-temperature bonding is an important skillset for most epoxy users. Do not exceed 140°F and do not remove clamps or load the joint until after the final cure. 205 Fast Hardener cures at much lower temperatures but has a very short working time at higher temperatures. If you still have specific questions about cold-temperature bonding, our technical advisors will be happy to answer them. Avoid unvented open-flame heaters that burn kerosene or fuel oil. We’ve used these techniques for over 40 years, because they help assure dependable epoxy bonds in cold weather. A hull, for example, that has cooled overnight may remain colder than the surrounding air until the afternoon. See more ideas about west system epoxy, epoxy, system. However, the formation of crystals does not permanently harm the epoxy, and they can be removed easily. By Marc Ross Anti-Slip Finish Concrete Overlay Concrete Stain & Seal Epoxy Flooring 05 Dec: Concrete Protection: Alcoholic Beverages One of the greatest benefits of the economic upswing in the United States is the rise of microbreweries and their… The shelf life of some materials is shortened once the package is opened, others not. Use WEST SYSTEM 205 Fast Hardener. WEST SYSTEM Epoxies have always been developed, formulated, and manufactured in our Bay City, Michigan plant by epoxy users who are enthusiastic about epoxy quality and ease of use. They rely on a complex chemical reaction to achieve their strength and longevity. Developed by our in-house chemists, our epoxies formulations are proprietary, structural and marine grade. It’s easy to market an off-the-shelf industrial epoxy as a marine epoxy or formulate an epoxy with one or two favorable characteristics while sacrificing overall performance. Information about fatigue, fatigue testing, and how flexibility affects the fatigue life of epoxy, can be found in Fatigue Aspects of Epoxy and Wood/Epoxy Composite Materials (pdf). WEST SYSTEM Epoxies have been used successfully in boat construction and repair since 1969. We scientifically test our epoxy resin and hardener formulas, ingredients, and combinations to compare fatigue strength, compression strength, glass transition temperature, and peak exotherm. Please select a category below that best matches your industry of interest. 8. The cold resin and hardener do not flow through the dispensing pumps easily and the thicker material clings to the surfaces of the pumps, containers and mixing tools. 2. 209 Extra Slow Hardener will not cure properly at low temperatures but provides more working time at higher temperatures. This is called an exothermic reaction. He offers the service alongside other epoxy systems and concrete polishing. WEST SYSTEM Epoxy products are available at fine marine chandleries and hardware stores worldwide. Post-cure the epoxy if possible. For some applications, either epoxy system will work. In addition, air bubbles show through clear coating applications. Air bubbles reduce epoxy’s strength in a bond and a coating’s effectiveness as a moisture barrier. WEST SYSTEM Mini Pumps are designed and calibrated to dispense the correct ratio—one full pump stroke of hardener for every one full pump stroke of resin. Welcome to Pure Floor Systems, one of the best sources in the UK for Epoxy Resin, Polished Concrete and other high-quality flooring services. Epoxy joints in various structures are subject to different types of load during their working life. Warm the epoxy bonding surface as much as possible. Unburned hydrocarbons have been known to contaminate bonding surfaces, and elevated moisture and CO2 levels may inhibit epoxy’s cure. Testing clearly demonstrates that increased flexibility seriously reduces an adhesive’s ability to resist fatigue and creep-rupture. 4. These resinous coatings are chemical resistant, easy to clean and are VOC compliant. One of the dangers in using epoxy in cold weather is that epoxy that has not cured completely will be more flexible. Epoxy resin that is subject to freeze/thaw cycles may crystallize. Another temperature-related problem occurs throughout the year, even in warm climates, when overnight temperatures drop well below daytime temperatures. WEST System Epoxy cures to a high-strength plastic solid at room temperatures, by mixing specific proportions of liquid epoxy resin and hardener. You can build a small portable hot box out of rigid sheets of foil-backed insulation, with a regular light bulb or an electric heating pad inside to maintain a temperature of 70°F–90°F. Ignoring their limitations can drastically affect the outcome of the chemical reaction and compromise the performance of cured epoxy. This method allows you to keep the warm resin and hardener close to your work and allows less time to cool off between dispensing and application. Mixing an epoxy resin and hardener together starts a chemical reaction that produces heat. Allow the epoxy to reach a partial cure before post-curing. Colder and thicker resin and hardener take much more time and effort to blend thoroughly. WEST SYSTEM offers two-part (resin and hardener) epoxy systems developed for use in boat building and boat repair. The self-metering coaxial cartridge dispenses a gap-filling structural epoxy that bonds tenaciously to wood, metals, fibreglass and concrete. All combinations cure faster at warmer temperatures and cure slower at cooler temperatures. In cool temperatures, more time is required to achieve the same degree of cure, or cross-linking, as occurs in a shorter period at higher temperatures. Defining an epoxy’s performance criteria and designing a formula to meet those criteria require good chemistry, rigorous test programs, skillful shop work, and direct experience with high-performance boats and other composite structures. This change has three important consequences when working with epoxies in cold conditions. However, simply using a hardener that cures in colder temperatures does not guarantee dependable bonds. Warmer temperatures accelerate the reaction, while cooler temperatures retard the reaction and reduce the cross-linking activity of the epoxy molecules. 5. 205 Hardener has been designed with a polyamine system that cures well at temperatures as low as 35°F (Figure 2). Start with the Product Selection Guide to determine which products you need for your specific project. Water vapor can condense on the cooler surface and affect the adhesion and cure of epoxy applied over it. The potential for inaccurate metering and incomplete mixing, compounded by a less efficient chemical reaction, greatly increases the possibility of a deficient bond. Westcoat's Epoxy Coat systems have been formulated for any commercial or residential environment. Learn More About Cold-Temperature Bonding & Coating with Epoxy at Epoxyworks.com. In that time we have conducted an extensive amount of research to better understand epoxy’s handling characteristics and performance under a wide variety of conditions. Always buy WEST SYSTEM products in original, sealed factory containers. Everything we find out in the lab is followed up by real-world experiences with epoxy. The Epoxy Coat product line delivers strong, long-lasting protection and easy to clean epoxy floors. For example, a can of soda can sit on a grocers shelf for a year and still tastes fine when opened. Visit the post for more. Some resin/hardener combinations are formulated to cure in temperatures as low as 35°F. Hickey says he’s had few requests to install Pebble Bond Epoxy indoors. Although the partially cured epoxy may have enough strength to hold the structure together, it could fail prematurely. Allow extra time for pre-stressed joints and joints that will be subject to high loads. West Systems 610 Six 10 R/h Adhesive. Small components or materials (such as fiberglass cloth) can be warmed before use in a hot box as described above. A number of other factors can significantly affect your epoxy’s bonding ability in cold weather. The Hardener Selection Guide shows the ideal temperature range for each hardener. It provides a strong, stable interface between the base material and other coatings or other materials bonded with epoxy. These epoxies set the standard for epoxy quality in the marine industry and beyond. Shelf life commences when a material is made. Estimating Epoxy Coverage for Fabric Application, Fiberglass Boat Repair & Maintenance (pdf), Common Mistakes in Fiberglass Repair (Webinar), The Gougeon Brothers On Boat Construction book, Health Effects from Overexposure to Epoxy, Call from outside the U.S.A. 1-989-684-7286, Fatigue Aspects of Epoxy and Wood/Epoxy Composite Materials, Cold-Temperature Bonding & Coating with Epoxy. If the resin in the pump has crystallized, pumping warm resin through it should dissolve the crystals. Place the open containers in a pan of hot water and stir the epoxy with a clean stick until all crystals have melted and the liquid becomes clear. Allow the epoxy additional cure time before removing clamps or stressing joints. Developed specifically for boat building, boat repairs and the marine industry, and internationally marketed for 50 years, WEST SYSTEM epoxy is a versatile, high-quality, system that is easily modified for a wide range of coating and adhesive applications. Call our Technical Staff toll-free: 866-937-8797 (Weekdays 9:00 AM to 5:00 PM EST), Outside of the U.S.A., call 1-989-684-7286. However, this doesn’t mean that you can never use epoxy in cold weather. WEST SYSTEM Epoxy was created by Gougeon Brothers–sailors, builders and formulators who know the engineering and the chemistry required for high-performance composite structures. In some cases, your shop will naturally warm itself enough to complete the cure during the day, following a cold night. 60 talking about this. 3. We have been formulating and using epoxy resins since 1969—in warm weather and cold, under ideal shop conditions and in miserable, field repair situations. Keep steady pressure on each pump and allow each pump head to make a full stroke down and a full stroke up. From your garage to your master bathroom, we can help enhance and protect any living space. First, it is more difficult to meter and mix the resin and hardener. All epoxy resin/hardener combinations go through the same phases of cure. Epoxy resin flooring, concrete coatings, and polished cement systems all provide years of lasting durability and beauty inside any room. 1. Catalytic heaters do not appear to pose a problem unless they’re used in a confined space such as a curing tent or box. It is best to store WEST SYSTEM epoxy resin and hardeners above 35°F with the container caps screwed down tightly to avoid moisture contamination. Warm the epoxy resin and hardener with heat lamps or keep it in a warm area until you are ready to use it. Elevate the temperature of the epoxy and substrate gradually to avoid thermal shock. WEST SYSTEM epoxy’s adhesion to concrete is excellent. Concrete Protection Systems West (CPS-West) is an experienced leader in high-performance flooring and wall systems ranging from epoxy to urethane flooring. 206 Slow Hardener and 207 Special Clear Hardener should not be used below 60°F without elevated temperature post-curing, and 209 Extra Slow Hardener should not be used below 65°F without post-curing. Warming can be done by constructing tents around small areas and heating with portable heaters, warming the area with hot air guns, hair dryers or heat lamps. Call 866-937-8797 (toll-free), Mon.–Fri., 9–5 ET. We know that most epoxies perform well or, at least reach a higher percentage of their potential physical properties, at temperatures of 60°F and above. Although epoxies can be formulated to cure in a wide range of working conditions, no one resin/hardener combination is ideal for all conditions. Hire West Palm Epoxy Floors and save. It is very resistant to moisture penetration, and the tensile and compressive strength of the epoxy (about 8500 psi and 10,000 psi respectively) easily exceeds that of concrete. We got talking about his business and Gary mentioned he uses WEST SYSTEM® 105 Resin/209 Extra Slow Hardener thickened with standard big box store high strength grout blended in a concrete paddle mixer until the epoxy/grout mixture reaches a flowable viscosity much like jar honey. West System 105A Epoxy Resin (32 fl oz) Bundle with 207SA Special Clear Epoxy Hardener (10.6 fl oz) and 300 Mini Pumps Epoxy Metering 3-Pack Pump … Feb 2, 2017 - Explore The Fibreglass Shop's board "West System Epoxy", followed by 490 people on Pinterest. 5. Repairing cracked concrete. Tents of plastic or insulated board are very helpful for confining the heat to specific areas and provide greater mobility with a limited heat source, both indoors and outdoors. If you are not able to warm the resin and hardener, do not use excessive force when dispensing. The thinner mixture will initially flow out smoother and wet-out porous surfaces better. Just before applying subsequent coatings, wash the surface with warm water using a 3-M Scotchbrite™ pad. WEST SYSTEM epoxy’s adhesion to concrete is excellent. Keep in mind the extended cure time required before removing clamps or sanding. Others must resist slow stretching and deforming under steady loads (creep-rupture). This article will discuss how epoxies work, why they perform differently under cold conditions, and what steps you can take to assure dependable bonds in cold weather. It is very resistant to moisture penetration, and the tensile and compressive strength of the epoxy (about 8500 psi and 10,000 psi respectively) easily exceeds that of concrete. WEST System Epoxy combined with additives can be used for filling and fairing holes and voids. Shelf life is the time a material may sit unused and still perform as designed. It provides a strong, stable interface between the base material and other coatings or other materials bonded with epoxy. West Coast Epoxy has faith in every installation we provide for our residential and commercial clients. Our goal is for every customer to have successful experiences using WEST SYSTEM … Altering the amount of hardener will seriously compromise the epoxy’s ultimate strength. WEST SYSTEM Epoxies have been used successfully in boat construction and repair since 1969. Generally, higher post-cure temperatures require shorter post-cure times. Remove from the water, replace the lids tightly and invert the container to melt any crystals which may be clinging to the top of the container. A variety of post-cure techniques can be used with cold-temperature bonding. We’ve told you all of the reasons why cold-temperature bonding with epoxy can be difficult and risky. Thinner resin and hardener will flow through pumps better, cling less to containers and mixing equipment, and mix more thoroughly. We maintain a full-time staff of Technical Advisors to help our customers when questions arise about their projects. As the temperature drops, epoxy becomes proportionally thicker, reducing its ability to flow out. Dispense epoxy resin and hardener in the proper mixing ratio only. Remember, the resin and hardener become thicker and more difficult to pump when they are cold. Epoxy Mortar is used to create seamless floors in manufacturing plants, mechanical rooms, warehouses , garages , and service areas where heavy use, such as forklift traffic, occurs. The time required depends on the hardener used, the post-cure temperature and how much further the cure has to go. Prepare the surface as necessary for good adhesion. Manufactured by Gougeon Brothers, Inc., an ISO 9001:2008 registered company, WEST SYSTEM Products meet the highest quality standards for reliability, consistency, and customer accountability. In coating applications, the epoxy mixture will not flow out as easily resulting in thicker, uneven coats that require more sanding to achieve a smooth finish. These epoxies set the standard for epoxy quality in the marine industry and beyond. The viscosity of water varies little with temperature changes until it either boils or freezes. It is not necessary to heat the entire structure if you are working on only a small area. WEST SYSTEM Six10 is a thickened Epoxy Adhesive combines the strength and reliability of a two-part WEST SYSTEM® Brand Epoxy with point-and-shoot convenience. Third, air bubbles may be introduced during mixing or application and held in suspension due to the chilled epoxy’s increased viscosity. Although any temperature elevation will improve cross-linking, try to boost the temperature to room temperature (72°F) or warmer. This clear, pale yellow, low-viscosity liquid epoxy resin is formulated for use with WEST SYSTEM hardeners. Facility owners in West Virginia and all across the United States know they can trust in our selection of high-performance flooring options, including finishes composed of epoxy, urethane, cementitious urethane, acrylic and polyaspartic resin chemistries, to protect their floors from a variety of challenges. However, if concrete is mixed with epoxy, the patch is able to flex with the movement of the foundation. WEST SYSTEM epoxy is great to repair cracks in concrete – all you need to d o is clean the area around the crack, removing any loose debris and then pour or inject the epoxy into the crack. We cannot warranty decanted products because they may be diluted, contaminated, or not actually WEST SYSTEM products. In a warm area until you are ready to use it diluted, contaminated, or not west. A material may sit unused and still tastes fine when opened west system epoxy concrete excessive force when.! The self-metering coaxial cartridge dispenses a gap-filling structural epoxy that has not cured completely will be happy to them... Applied to a high-strength plastic solid at room temperatures, by mixing specific proportions liquid! Unburned hydrocarbons have been formulated for any commercial or residential environment questions arise about their projects is for! Is followed up by real-world experiences with epoxy can be difficult and risky long it sat unopened it! 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